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Point 1: Watts, Amps, and Volts


Let's use water as an analogy:
Volts - voltage
can be describe as the size of the pipe
Amperes(amps) - current
can be described as the rate at which water flows through a pipe
Watts - power
Ummm... here's where the analogy breaks down a bit.... but work with me here folks. It can best be described as the total volume of water that comes out of the pipe.
watts = volts x amps, so that
6 watts = 12 volts x 0.5 amps, or
6 watts = 6 volts x 1 amp

In case you, like myself, were napping during Algebra 101 that means:
amps =watts/volts
volts=watts/amps



Some equipment is rated directly in current draw. Auxiliary fans, fuel pumps and things like that are rated in current draw - Amps. Some equipment is rated in Watts - mostly the lighting equipment. The power requirement in Watts will be printed right on the bulb or stamped in the base.

To come up with amps use one of the formulas shown here. Advanced Concept

Current in Amps = Power in Watts/Voltage in Volts
Current in Amps = Voltage in Volts/Resistance in Ohms
Current in Amps = The Square Root of Power in Watts/Resistance in Ohms

Point 2: Wiring


  • Use the smallest reasonable sized wire for the required current.
    Wire is expensive and the larger you go, the more expensive it is. Wire is heavy and the larger you go, the heavier it gets. Mechanically, smaller wire is easier to route, easier to protect, easier to fit connectors on and therefore, more reliable mechanically (There are limits - read on).
  • Use a large enough wire so there is no voltage drop.[FIY: All wire has a certain amount of resistance to the flow of current. This resistance causes a drop in the voltage from the source to the load.]
    We want whatever it is we are wiring to operate at top efficiency, otherwise it's like throwing away power.
  • Maintain an adequate safety margin.
    We don’t want to melt any wires do we? A good rule of thumb is to use one size larger than what is indicated (IMPORTANT: One size larger is actually a SMALLER number ex. 8 guage wire is larger than 12 guage wire)



1. On the left side of the chart, locate the current you will be dealing with.

2. Move across the chart to locate the length of wire needed.

3. Move up to the top of the chart to locate the size of wire to be used.

4. There are several different types of wire available depending on how and where it will be used(i.e., wire designed for resistance to sunlight exposure, high temperatures and direct burial.) It's best to specify wiring that will withstand the worst conditions.

5.For a 24V system multiply the distance taken from the 12V chart by 2.

6.The dashes represent currents which cannot be handled by the wire size.

7.Do not exceed the 2% drop for wire between PV modules and batteries. A 4% to 5% loss is acceptable between batteries and lighting circuits in most cases.

Wire Sizing Chart 12 Volt System


Maximum one-way distance ( feet ) for 2% voltage loss in 12 volt systems. Wire Size (AWG)
Amps 14 12 10 8 6 4 2 1/0 2/0 4/0
1 45 70 115 180 290 456 720 . . .
2 22.5 35 57.5 90 145 228 360 580 720 1060
4 10 17.5 27.5 45 72.5 114 180 290 360 580
6 7.5 12 17.5 30 47.5 75 120 193 243 380
8 5.5 8.5 11.5 22.5 35.5 57 90 145 180 290
10 4.5 7 11.5 18 28.5 45.5 72.5 115 145 230
15 3 4.5 7 12 19 30 48 76.5 96 150
20 2 3.5 5.5 9 14.5 22.5 36 57.5 72.5 116
25 1.8 2.8 4.5 7 11.5 18 29 46 58 92
30 1.5 2.4 3.5 6 9.5 15 24 38.5 48.5 77
40 - - 2.8 4.5 7 11.5 18 29 36 56
50 - - 2.3 3.6 5.5 9 14.5 23 29 46
100 - - - - 2.9 4.6 7.2 11.5 14.5 23
150 - - - - - - 4.8 7.7 9.7 15
200 - - - - - - 3.6 5.8 7.3 11

NEC allows rounding up cable ampacity to next standard fuse or breaker.


Point 3: Ohm's Law (as regards resistance) Advanced Concept

Ohm's law is one of the most important concepts in electronics. Fortunately it's only a very simple mathematical relationship between current, voltage, and resistance.

According to the Ohm's law, voltage equals current times resistance which is expressed in the following equation:

E=IR
where E = voltage, I = current, and R = resistance

For example, if
I = 0.1A
R = 10k
then
E = 0.1 * 10k

E = 1000 volts

Note: "k" stands for "thousands". So 10k = 10,000 ohm

OHM’S LAW CALCULATOR

VOLTS=Voltage, AMPS=Current, OHMS=Resistance, WATTS=Power

Give me any TWO numeric values and I'll give you all FOUR. Press the Ohm's Law button after you have made your entries:
VOLTSAMPSOHMSWATTS


Power Equivalents
Type the number you wish converted here:
Then click radio buttons for desired conversion:
From: Hp
Metric hp
Kw
Poncelets
Kg-m/sec
Ft-lb/sec
Kcal/sec
Btu/sec
To: Hp
Metric Hp
Kw
Poncelets
Kg-m/sec
Ft-lb/sec
Kcal/sec
Btu/sec

Remember Safety first!





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